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If you have any questions please write to [email protected]. 9th July 2001 Back to Bridges back to Home Page Arch Beam Box Girder Cable Stayed Cantilever Pre-Stressed Suspension Mostly empty space, but very effective. |
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Triangles Why are trusses almost always composed of triangles? Most people know the answer – because as triangle is the only rigid shape they can be made with pinned joints – so there is only one set of angles that will go with a given set of sides. If the lengths of the sides are A, B and C, and the angles opposite them are a, b and c, then it is possible to prove that A sin a = B / sin b = C / sin c, and a + b + c = 180 degrees. These equations are only satisfied by one set of angles, for a given set of lengths A, B and C. Wrong. You can add or subtract 360 degrees to any angle, and the formula still works. There are infinitely many solutions, but of course they all look the same. The really important thing is that you can’t get from one angle to the other because the values in between do not work. To add 360 degrees to an angle you would have to disconnect, rotate, and reconnect, unless the struts were very rubbery. Mentioning these extra angles was irrelevant in this case – it was just a mathematical trick. But it does show that things are not always as simple as they look. And we will see later that the rubbery struts are not entirely fanciful. Extra solutions to equations have not always been so empty: in 1928 P A M Dirac discovered a quantum mechanical equation that seemed to describe the behaviour of an electron very well. There was one problem, a very serious one; it provided solutions over and above those that were needed to account for the known behaviour. It turned out that these solutions were for anti-electrons – the equation predicted that anti-matter should exist. And it was found. What have geometry and quantum mechanics to do with engineering? Nothing. The point is that you can’t treat engineering like geometry. In geometry, you can create two shapes that are very similar, with no possible transition between them. But in real life, if you have two possible configurations for a mechanism, and they are close enough, you can force the mechanism from one to the other, because the components are not infinitely rigid, hence the earlier reference to rubbery struts. This is the basis of many kinds of latch, based on over-ride mechanisms. Engineering is not geometry – there is no such thing as a rigid body in the real world. In quantum mechanics, the situation is reversed: a system can make a spontaneous transition between two apparently stable states, even though the intermediate configurations are impossible in classical mechanics. Moments before the collapse of the first Quebec bridge, and of several box girder bridges in the 1960s, the incomplete cantilevers were in just the condition of a latch: technically they were in a stable state, but creep, or the addition of a small extra force, was enough to send them into another stable state, lying on the ground or the bottom of the river. So one purpose of engineering is to make sure that the stable state we want is separated from other stable states by peaks of energy that are insurmountable. The Tacoma narrows bridge was an apparently satisfactory design: to get from the normal state to a pile of wreckage in the water would have required far more energy than was available from traffic loads, o from simple deflection by the wind. What was unknown to the designers was the ability of the structure to build up its energy by storing it in the form of oscillations of increasing amplitude. Why not forget about triangles and just make the joints so strong and rigid that they cannot move? If you have ever tried to break up old wooden furniture you will have discovered one reason. Suppose that you have two struts of length L, and width W, joined at right angles. The longest possible dimension in the joint, even if it is glued or welded, is 1.414 W, and if it is riveted, the most distant rivets will be separated by less than this. Any moment applied to the ends of the struts will result in forces at the joint of not less than L / (1.414 W). By adding gusset plates, the effective value of W can be significantly reduced. In some situations, triangular bracing may not be convenient. In buildings with windows, it is clearly easier to use horizontal and vertical members only, and if wind pressure is the only source of moment, this solution can suffice. But numerous very high buildings have adopted other solutions, such as strong central tubes or boxes. The John Hancock Center in Chicago has diagonal members on the outside. |
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How a truss works |
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| By building a truss from narrow metal strips a very strong
and light structure can be built. Many different types of truss have been
used. One advantage of a truss is that it can be assembled in a convenient
position and moved into position as a complete unit. This is not always
possible. The suspended spans of the Firth of Forth railway bridge were
built as cantilevers and joined as trusses when the halves met. The two
suspended spans look rather small by comparison with the rest of the bridge, but
they are actually107 m long, which was a sizeable span at the time.
Bicycle frames are simple examples of triangulated frames. The bicycle is a superb machine, which can carry many times its own weight. |
How does a truss work? The diagrams below give a simple explanation. The top diagram shows a simple beam jutting out from a support. The green vectors represent the weight of the bean, and the upthrust from the support, which are equal and opposite. The red forces are needed to prevent the green forces from rotating the beam. (See the page about Moments) At the top left, the resultant of green and red is a sloping line, and in fact the beam is in tension at that point. At bottom left the resultant is again sloping, but here the beam is in compression. Throughout the beam the forces are generally not parallel to the axes of the beam. |
| In the lower pair of diagrams, most of the material has been removed. The loads are carried by specially designed members – thick struts for compression, and narrow for tension. | The difference in thickness arises because a strut is inherently unstable – increasing the tends to bend it more. Tension members tend to straighten under load. |
| The directions of the members need not follow the lines of force of the original beam, because the forces are constrained to lie entirely in the struts. The design can be optimised for lightness, strength and economy. For a small structure it may be cheaper to have a repetition of parts, rather than go for a fully optimised design. For the same reason small aircraft often have parallel wings rather than the more efficient tapered ones, and the ideal elliptical shape is very seldom used. The Supermarine Spitfire had elliptical wings, which must have increased the cost significantly. The Hawker Hurricane was cheaper, and also very effective, as was the Bf109. |
Many trusses use triangular arrangements, because this makes for rigidity. The joints, whether welded or riveted, must not be relied upon to provide rigidity, which is already inherent in the triangles. In principle, all the joints could be hinged. One advantage of a truss is that it can be built as a complete unit and then lifted or translated into place. The absence of falsework removes the need for interruption to traffic below, except at the time of installation. The truss is therefore ideal as a replacement span over railways and roads. |
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Developing a Beam into a Truss

| At the bottom of the
picture the diagram represents a simple plate girder. In the next diagram
some attempt has been made to shape it to suit the bending moments. In the
third diagram this is taken further, and in the fourth picture the structure is
greatly lightened by changing it into a truss. Finally, at the top, we see
a tied arch or bowstring arch.
The point is to get the material as far from the neutral axis as possible in order to oppose the bending moment. Material near the neutral axis isn’t doing anything useful in this context. For a tension member, of course, you might as well use a wire as a tube, unless the member is very long and in danger of vibrating. Trusses do not always taper as much as the example shown above: we have to remember that they carry live loads. The suspended spans of the Forth rail bridge and the Quebec bridge are good examples of curved trusses. Both girders would have been sizable bridges in their own right when built. These shapes are discussed in the page about beams. The process of lightening a structure can be taken a stage further. The tension members of the Forth rail bridge are themselves made in the form of trusses. In principle this process of subdivision could go on for ever, resulting in a fractal structure. But economic considerations render this absurd. Biological systems, with their different constraints, can evolve efficient structures that engineers could not consider, provided that for each stage of the process, the organism has a higher probability of producing viable offspring as a result. Evolution cannot pass through stages of lower efficiency to reach higher ones, just as a river cannot cross a ridge to reach a deeper valley. The ladder of this rescue vehicle can be a very light truss, because the rigidity is provided by the box section cantilever. All the ladder has to do is support a few people. Note also the strong box section outriggers that provide stability. Together with the chassis, these form a bridge that carries the machinery. |
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the early days of the American railroads, when it was necessary to build
many bridges as cheaply and simply as possible, a vast number of trusses
was built. Many different trusses were invented.
When the Wright brothers built the famous Flyer, they braced the two pairs of wings together with truss-like arrangements of struts and wires, which became the standard structure for many years. The diagram below shows bridges constructed as separate spans and as a continuous truss. What are the advantages and disadvantages of each type? The third diagram shows two higher spans for navigation below. |
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Some Shapes for Trusses Here are some possible shapes for trusses. The middle three are shapes for trussed beams that have been commonly used; they include the bowstring truss and the lenticular truss. These shapes show how the different types of bridge are not rigidly distinct: the bowstring truss is related to the tied arch, and its inverse is related to the self-anchored suspension bridge. This shape has lower clearance below the deck than the bowstring, which can be a disadvantage. The two outside those are not practical shapes, but the lowest type truss has been used many times for two-pinned arches, such as the one in Newcastle and and magnificent ones by Eiffel. The top shape is weird, but if you look at a picture of the Tower bridge, also rather weird, you will see the similarity. Note that the details of individual trusses may vary greatly, and many trusses will not include all the cross-members shown here. More ideas are shown below. Allowing for the removal of redundant members, and other modifications, you can see resemblances to Telford’s iron arches and Sydney Harbour bridge, for example. Here are some types of truss which are sometimes used for the main spans of multi-span bridges. Again, designers will usually omit some of the members that are included here. The next diagram shows a method of creating a long span with high clearance. This idea can be simply adapted to create an arch.
The next diagram shows the same design with redundant members removed. See also Indeterminacy.
All these main spans with through connection to the side spans can in principle be constructed by cantilevering, keeping the navigation channel clear at all times. The next diagram shows the two sides at different stages of construction. Now let’s colour some of the members in red for compression and blue for tension.
But what happens when the two halves meet, and we complete the top and bottom chords? We could arrange over-size rivet holes and join the two parts, retaining the existing forces, but that is not the usual way. By jacking the bottom chords apart, the span is turned into an arch, relieving the tension at the two outer piers, and creating outward thrust at the main abutments. But there is still the top chord. That, too, can be jacked, until it is in compression and not tension. Can we still confidently assign blue and red to the vertical and sloping members? What we learn from this thought experiment is that we cannot always, just by looking at a structure, know even qualitatively what all the parts are doing. In fact, it is quite possible to construct in such a way that we cannot fully understand even by calculation. These railway arches in Berne are trussed, as the vertical supports and the deck. Unlike Eiffel’s arches, which taper towards the springing, these taper towards the crown. What does this tell us about the structures? Magnificent examples of trussed arches were created by Eiffel. These had maximum depth at the crown, tapering to a point at the springing, and were therefore two-hinged arches. But transversely they were wide at the bottom and narrow at the top, to withstand the winds that can blow along the valleys. One of the weaknesses of the first Tay railway bridge was the use of parallel piers instead of using a straddle. |
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The Royal Albert Bridge at Saltash, by Isambard Kingdom Brunel, Engineer |
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| This bridge, opened in 1859, carried the Great Western Railway over the wide and deep river Tamar between Devon and Cornwall. It has two main spans of 138 m each. These illustrate several principles of design, as well as Brunel’s ability to find unusual solutions for problems. The design signals very clearly the principles by which it works. | The spans were built on land, floated out on pontoons, and raised into position. Each truss comprises a rather flat tubular arch and a suspension chain, linked by other members to form a rigid whole, with a suspended deck. The idea is that the outward pull of the arch is balanced by the inward pull of the chains. This principle has been used in many large domes, though in those, the restraining chain or cable is at right angles to the thrust. Each Saltash span weighs 1190 tonnes. |
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| A tube uses material efficiently to make a strong, rigid member. Tubes are used extensively in the natural world as well as in manufactured articles. The veins of an insect’s wing are filled with fluid under pressure to unfurl the wings after emergence. Subsequently they provide a stiff network, designed to allow the wings to bend in just the ways that efficient flight demands. Many plant stems and bones are tubular. The principle is to get the material as far from the axis as possible. This construction resists torsion very well, and resists bending because the tension and compression are far apart, providing a large moment. Other examples in bridge building are the Forth rail bridge and the Menai Straits tubular bridge. | It is one thing to say that a tube is the ideal shape for a compression member, or strut. It is another thing to implement the idea. Certainly a tube achieves the ideal of getting the material as far as possible from the neutral axis, but a large tube is not a simple or a cheap thing to make. In the Forth railway bridge and the Saltash railway bridge, the tubes were built up by rivetting many curved plates together. This was labour intensive. Furthermore, if a tube is very large it will need internal circular flanges, and possibly longitudinal flanges, to stiffen it. It is not easy to connect these to a tube without introducing unwanted strains. Click here for more about tubes. |
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| It is much easier to connect to a plate girder. The same problem arises when a tube has to be connected to another member. Achieving this it satisfactorily is not easy. Look at a photograph of the foot of one of the great towers of the Forth rail bridge. The method of connecting the tubes of the towers and of the cantilevers is quite complicated, in order that the stresses could be transmitted satisfactorily from the cantilevers to the piers, and from the piers to the foundations below. In fact a structure can even be made weaker by adding "strengthening", if the additions introduce undue strains, and therefore stresses, that were not there before. This can happen if the resulting structure is over-determined and poorly constructed. | A similar type of problem with stress concentrations occurs in designing the fuselage of a pressurised aircraft, or the deck of a ship, when material has to be removed from the ideal tube. The fuselage of an aircraft has to be pierced by various holes for doors, windows, wheels, antennas, and so on. The openings have to be designed carefully, to prevent stress concentrations. The Comet 1 airliner suffered explosive decompression when fatigue, starting at a hole, resulted in catastrophic spreading of cracks. This phenomenon is now much better understood, and all designs would now include measures to reduce the probability of cracks being generated, and also measures to prevent their propagation over long distances in the structure. |
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| Sharp cornered hatches in the deck of a ship can result in stress concentrations which can be the source of cracks, which can propagate if not stopped. As a result of considerations about construction, tubes are not employed very often in bridges. What is beautiful to the engineer, the aesthete, and the financier may differ quite strikingly. Fritz Leonhardt, in his great book "Bridges", explains the desirability of reaching a satisfactory resolution of these questions. | Nature does not experience the same constraints
as people. Nature’s constraint is that each step in evolution be attainable from
the previous one, and that it should be a slight improvement in some way. The
improvement need not be one that can be recognised millions of years later, when
the use of an organ may be completely different from a previous use.
Improvements that require a temporary set-back, however small, in overall
probability of reproduction, cannot happen. Evolution has no foresight.
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Stephenson completed the Britannia tubular bridge over the Menai Strait
in 1850, by driving the last rivet himself. Like the Saltash
bridge, it has two spans that were floated across the river and raised
into position. Stephenson was able to use an idea that was not
possible with Brunel’s design. The spans were connected together with a
small angle of divergence from a straight line. When they were
lowered gently into their final positions, the induced stresses
cancelled some of the unwanted stresses that a straight beam would have
suffered. Stephenson had anticipated Freysinnet by introducing
pre-stressing.
The penalty was paid when the bridge caught fire in 1870. The stresses were released, and the bridge was no longer usable. The spans were replaced by arches. It is recorded that Stephenson referred to his bridge as a "magnificent blunder" when he heard of Roebling’s design for a suspension bridge at Niagara. This remark, though generous, was in fact unfair to himself. Given the state of knowledge, the Britannia bridge was a good solution to the problem. To have invented the box-girder and pre-stressing could only have been done by a great and imaginative engineer. The great tubes were far beyond anything that had been done before, but Stephenson’s research and preparation were meticulous. In fact, Stephenson’s original instinct was right, in that suspension bridges have seldom been successful for railways. It was shown that rectangular tubes were stronger than round ones. This may not seem obvious, but we have to remember that the trains were to run inside the tubes, which could therefore not have large flanges or diaphragms. Systematic tests were made, using several different cross-sections on a reduced scale. A circular tube has the greatest symmetry, and copes perfectly with axially symmetrical stresses such as torsion and pressure differences. An airliner and a submarine illustrate this well. But in a bridge, supported at its ends, the symmetry is broken by the vertical bending moment. A deep section is needed. So why are Brunel’s tubes so good? We must not confuse geometrical symmetry with the symmetry of the stress-flow. Suppose we create a curved coordinate system that follows the dead-load stress path. In that space a well-designed arch will appear more-or-less straight. In the Saltash bridge the bending moments are taken mainly by the truss action, leaving the tubes to deal with the thrust. A brilliant and beautiful solution. Let’s compare the Saltash spans with the Britannia spans.
There it is. Brunel’s lighter trusses saved one third of the material costs, and made lifting into position much easier. Yet in general, would you normally associate Brunel with economy? He had in fact toyed with this idea twice before, at Windsor and at Chepstow, so he must have dreamed of it long before starting work at Saltash. At Windsor the tube had a triangular cross-section. At Chepstow the tubes were elliptical in cross-section, and some bars were used in a kind of cable-stayed configuration. On the sides of the deck Brunel embossed curved lines continuing the lines of these stay-bars, hinting at the suspension aspect of the spans. This bridge lasted until quite late in the 20th century, when it was replaced by a new bridge. Why did Brunel not build a simple bowstring arch? The Saltash bridge had to provide clearance for shipping. It was desirable to have the railway as near as possible to the bottom of the bridge to miminise gradients on the approaches. The arch had to be entirely above the railway loading gauge. With horizontal ties, the bridge would still have required hangers to hold the deck, and bracing for rigidity. By curving the tie of the arch into a suspension chain, Brunel could use it to help the rigidising action. He could have provided a tied arch on each side of the track, but any cross-bracing would have had to be above the loading gauge. What are the Saltash spans? Tied arches? Self-anchored suspension bridges? Trusses? Or something unusual by a great individualist? In the USA a number of lenticular trusses have been constructed (see links below).The Saltash tubes are elliptical in cross section – wide enough for the bridge to accommodate one train, and deep enough to provide the required stiffness, allowing for the movement of the line of thrust as a heavy train goes over. Internal flanges, both transverse and longitudinal, increase the stiffness. A good picture of this is given in "Track Topics", a book for boys of all ages. |
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An example of the relative weakness of a tube against bending is seen in the Forth railway bridge. The tubular lower members can give the illusion of being arches. In fact the individual sections are straight. At about the mid-point of each tube a tie connects it to the junction of the strut and tie above it. The unsupported span of the tube is halved, and its resistance to deflection greatly reduced. Note that the main tension members of this bridge are trusses, both in the top chord and within the cantilevers. The railway itself is carried by a truss, which is a bridge within the bridge. And the suspended spans are large truss bridges in their own right. The Forth railway bridge is one of those things which when seen are found to be as impressive as their reputation. Many suspension bridges have trussed decks for rigidity, a practice which was emphasised after the Tacoma Narrows collapse. Many years later, the aerodynamic deck began to be used instead, with saving in weight and cost. |
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| The fuselage of an airliner is tubular. This gives great strength to resist many kinds of forces. The pressure difference between the inside and the outside generates large tensions. The weight tends to bend the front and rear downwards as they are cantilevers projecting from the wings. In fact the fuselage is a continuous beam, with holes for doors and windows. | Most tunnels are tubular, like submarine hulls, so resist the immense pressures around them. Many living structures are tubular, such as plants stems, insect limbs, and bones. In the case of birds, where lightness and strength are in direct conflict, the interior of the bones may be stiffened by innumerable struts, enabling the tube itself to be thinner without buckling. |
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another very elegant solution using tubes see the section about Hampton
bridge.
In the 19th and 20th centuries, many seaside resorts had at least one truss bridge to nowhere, like this one, photographed on a dull day in winter. In some cases, small ships could moor at them, but in others there was only a pleasure hall at the end. In the 19th century, a number of designers experimented with a variety of trusses, such as the Howe, Pratt and Whipple trusses. This link is to a picture of two bridges which combined arch and a truss. The truss can be expanded into the third dimension to create many kinds of space frames, which are useful for making light roofs, often over wide open areas. By curving such a structure into the third dimension, Buckminster Fuller created spherical forms that were very light and very rigid. Some trusses are not among the most elegant of bridges. This one carries a railway across the river Lune. |
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Definition of a Truss After looking at this page, what do you think a truss is? This web-site is not intended as a text-book, and is not arranged in the logical fashion of a text-book. Although structures can be classified broadly into different basic types, in practice, few structures are pure examples. Let’s look at trusses. How’s this for a description of a "pure" truss? A truss is made entirely of straight members that are in pure compression or tension, all singly pinned at the joints, and constructed in such a way that removal of one member would allow the structure to deform significantly. Trussed arches and trussed beams exist, so these pages should be looked at for further information. In practice, joints are usually welded, bolted or riveted in such a way that that the joints confer extra stiffness on the structure. Many real structures are far from being "pure", but the ideas like "arch", "beam" and "truss" are useful in learning to understand. Conversely, many elegant structures have been made by combining features of different types. Look at some structures and work out what is going on in them. |
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Links to Other Web-Sites About Truss Bridges
Arch Beam Box Girder Cable Stayed Cantilever Pre-Stressed Suspension
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