Beams One Part B
| Stephenson’s Menai bridge was a good
example of pre-stressing, until the high
temperature caused by a fire released the stresses. The bridge had to be
modified substantially before it could be used again. During the construction of this
bridge, which comprises four tubular beams, a procedure was adopted which
optimised the stresses. If all four beams had been simply put in place and
joined together, there would have been little benefit from joining them, because
they would already be sagging.
What actually happened was that after the first main beam had been installed, the two on either side were placed with a distinct upward tilt. Then they were joined to the first beam. When these two beams were lowered to the horizontal position, they reduced the sag in the first beam, and themselves ended up with a lesser sag than if they had been separate. A fourth solution for sagging is to hang the bridge from cables, so that the bridge is no longer a beam but a Cable stayed bridge or a Suspension bridge. A fifth solution for sagging is to invert the suspension bridge idea and make an Arch.
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Going back to the second solution, the great gain from extra thickness shows that merely turning a plank or a joist on edge is beneficial. Of course the potential for sideways wobble makes such a bridge a precarious crossing. But two vertical planks joined by cross-members begins to look like something good, an inverted trough. Alternatively a horizontal plank along the top and bottom of a vertical one makes an I-beam, which is rigid in all directions. Two of these joined by cross-members makes a strong bridge, which is used in the chassis of many trucks, to span the distance between the front and rear wheels. |
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The pictures below show how a piece of thick card behaves as a plate or a beam. Although it is vertically rigid when on edge, it resists transverse bending moments feebly. A much better solution is an I-beam, in which the top and bottom members resist the vertical and horizontal bending forces. The web holds these two members in place. The fifth picture shows the strip wedged between two abutments to make an arch. This is not a true arch, because much of the thrust is caused by the bending of the beam. We can see this because it is more curved than the free curve of the beam in the second picture. The last picture shows two ways of using a beam of expanded polystyrene. |
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Why is the flat plank so poor? The sagging beam is in compression on top and in tension underneath. Gravity is tending to bend the plank, while these other two forces are tending to straighten it. Equilibrium is reached when the two effects balance. With a thin plank the compression and tension are acting only a few centimetres apart, and are therefore extremely ineffective in resisting the bending moment. From examples such as bicycle pedals and wheel-braces we know that a pair of forces is much more effective when well separated. That is why making the plank vertical is so much better. In fact, most of the material along the centre-line is doing nothing useful – it is neither stretched or compressed. It might has well have holes to lighten it, leaving only enough material to hold the top and bottom together, and resist the shear action, that would, if unchecked, make the two halves slide upon each other. |
Try this out with a long narrow piece of paper. Fold it neatly on the long centre line, and give it an L-shaped cross section. Support in at each end in A – a roof configuration, and B – a trough configuration. If necessary, load it with a small weight. |
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| Cantilever construction is quite often used in larger structures. Large beams are in fact often constructed of many small pieces, each of which can be optimised for its job. See the page about Trusses. | |
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The bridges shown in the first picture above consist of several I-beams, braced together for greater rigidity. Both are wider than they need to be for the road and footpath, which reduces the tunnel effect. The nearest one carries a slip-road of the M5 at junction 11A, but the second one, which carries a dual-carriageway, the Brockworth bypass, is still rather like a short tunnel. The second picture shows inclined supports, perhaps giving a tendency to arch action, and generating horizontal thrust at the foundations. This bridge carries a dual-carriageway, the Hucclecote and Barnwood bypass near Gloucester, and would be almost a tunnel if had not been made so wide. The inverted trough mentioned above makes quite a strong bridge for small spans, and it could be used upside down for an aqueduct. But the bottom edges are unconstrained, and a very much stronger span results from closing the bottom with a fourth plate, and inserting diaphragms at suitable intervals.The resulting object presents a neat appearance to the world, and has no external nooks and crannies for water and corrosion to work upon. See Box Girder Bridge where the advantages of box girders are described. |
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These are asymmetric beams across roads. This type of construction is very suitable when the road is in a cutting in sloping ground. These bridges all have only one intermediate support, even though they are spanning wide roads. An asymmetric structure is often a response to an asymmetric site. |
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diagram above shows a bridge spanning a motorway, on the right, and a slip road, on the
left. Is there any advantage in this design? Consider first
the case where the heights of the three supports are set according to
the position of the beam when lying on its side, that is, when
unstressed. After the beam is placed, each part of it will sag,
restrained by its stiffness, helped by the through construction.
Suppose that the height of the pier is increased slightly. The force at each end will be reduced, and the distribution of bending stresses will be changed. In a sense, the left side is acting partially as a cantilever which balances a part of the weight of the longer part. A bridge is not just a lifeless lump of steel or concrete: it has complex live and static forces within it. Now look at the diagram below. This is a pretty silly way to build: ignoring the support that the ground could give at one end. But if we deliberately pull down the left hand end so as to reduce, but not eliminate, the weight on the ground at the right hand end, we change the stresses right through the bridge. Could there be benefits in such a strategy? This topic will be mentioned also in the page about cantilevers. In fact, jacking structures to produce the required distribution of stresses is very common, if only because the stresses in a structure vary considerably during construction, and may need to be adjusted from time to time as the structure grows. A striking example is provided by Sydney Harbour bridge, which was built as a pair of cantilevers, becoming an arch only at the very end of the work. |
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The bridges shown
at right are typical of motorway
bridges. If the bridge has to carry only a footpath the designer has a
great deal more freedom, because large gradients, or even steps, can be
employed. Piers or struts come in many forms. Inclined struts
combined with a curved beam can introduce a certain amount of arch action, and
increase rigidity, at the cost of some transverse thrust at the ground. In
the diagrams above, the struts should be straight if they are much lighter than
the deck, and curved if they are much heavier. In the limit of zero load,
they would be a pure arch.
Here are three bridges for you to compare. See also propped beams and inclined supports. |
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The picture below shows the first Thelwall bridge, over the river Mersey and the Manchester Ship Canal, east of Warrington. Recently it was refurbished, and a new bridge was built alongside to cope with the huge increase in traffic. This bridge has many welded plate girder beams, and a riveted cantilever span of about 335 feet over the canal. The main river span is about 180 feet/55 m long. The total length of the bridge is about 4400 feet/1341 m, including about 36 spans of about 110 feet/34 m. The first bridge was completed in 1963, and the second in 1998. |
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The link dips under the road that connects Brockworth and Hucclecote. The footpath and the road are carried on two bridges based on pre-stressed concrete beams. The whole site has been the subject of attention to detail. The last two pictures show the side walls of the cutting, which use textured and sealed concrete slabs. The exact appearance depends on the angle of the light, and whether it is direct or diffuse. Although the panels are all the same, this is only apparent on close inspection. Attempts in earlier times to disguise concrete by patterning have often failed because the repetition was all too obvious. The entire approach to the site presents a pleasant appearance. Click here to see a very new beam bridge.
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The diagrams below represent a simple beam. In the top diagram it rests on the ground, and the only stress in it is a vertical compression due to its own weight. In the second diagrams it rests on two point supports near the ends. The intensity of the colours indicates the magnitude of the stresses, which are compressive at the top and tensile at the bottom. Near the middle of the beam the material is only lightly stressed, and we might ask whether it is needed. It is indeed a good principle to place material where it is most useful, and to remove it where it does little. That is why the vertical plate with flanges top and bottom is so effective. It is also relatively cheap to make, and easy to integrate into a structure. Note that in these and some other diagrams in this web-site, the stress concentrations at the supports have been ignored in the interests of simplicity. The idea here is to illustrate general beam behaviour. |
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Some people say that a rigid structure needs to have a large radius of gyration, but this is a technical term related to dynamic rotation. It does not help in understanding static structures. It is surely better to say that material should be kept as far from the neutral axis as possible, to oppose bending moments or torsional forces. The term root mean square distance (rms) might be better. Click here for more about this. The second diagram above is too simple. it neglects shear stress, and it ignores the variation of bending moment along the beam. The bending moment is greatest in the middle, and zero at the ends. The third diagram attempts greater realism. Taking into account the shear stress, we can see that the magnitudes and directions of the stresses in even this simple case vary in a complex way. From the diagram we see that cast iron and plain concrete are unsuitable for beams because of their weakness against tension. Click here to find out how concrete can be used in beams. The contours of the colours suggest that the forces are not parallel to the axes of the beam, which is indeed the case. |
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Each support takes half the weight of the beam. How is that weight transmitted to the support? Why is the bending moment zero at the support, which is clearly pushing hard on the beam and helping to bend it? Why is the bending moment greatest at the centre of the beam, where you cannot see any forces at all?
We cannot see inside a metal beam, except possibly by something like neutron diffraction, but a transparent material offers the possibility of "seeing" where the stresses are. Using polarised light, and a material composed of asymmetrical molecules, any strains show up because they change the optical properties of the material. The pictures below show a small strip of perspex. In the second picture it has been curved, and the strains can be seen as coloured areas. The neutral region along the axis remains dark, as in the unstrained condition. Compare the picture with the diagram shown earlier, and repeated here. The correspondence is not exact because the plastic strip is being pushed at a few places, not uniformly along its length by its weight. But the difference is not as great as we might expect, because in a heavy beam, the most effective part for producing the stress is around the middle. |
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So let’s do the calculation again, for a point load in the centre, and ignoring the weight of the beam. The result looks reasonably like the photograph. |
Beams Part Two Beams Part Three
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