Cantilevers One Part B

Firth of Forth Railway Bridge

ForthRail.jpg (20970 bytes)This is a picture of a part of the Firth of Forth railway bridge, completed in 1890. The picture shows one steel cantilever arm and one suspended span. The difference between the tubular compression members and the latticed tension members is clear. Only the Quebec bridge has a longer cantilever span.  Why were no longer cantilever bridge spans built?

ForthEntireAS.jpg (309037 bytes)This large JPEG shows the entire bridge.

ForthTowerAS.jpg (447325 bytes)This picture shows one of the two outer towers, with some repair work in progress. Note the four huge piers, each of which was built using a massive caisson. This bridge is remarkable for the small quantity of cross-bracing. Some wind-bracing is visible in the cantilever arms and between the main tower struts, but the four diagonal tubes in the tower are supported only at the ends and the middle. Unlike all the other tubes, which have a circular cross-section, these have four flat sides connected by circular arcs. The tension members in the cantilevers have no external stiffening at all. Compare this bridge with other large cantilever bridges, such as the Quebec bridge.

Note the relative thickness of the horizontal tube at the bottom of the tower, the lower chord of the cantilever, and the almost vertical tube of the tower. These tell us something about the relative magnitudes of the forces.

Let’s try a very much over-simplified calculation. We will neglect the weights of individual members.

A is the angle of the lower chord from the vertical.

C is the force in the lower chord, and we will assume that the force in the top chord is the same. This cannot be exactly the case.

B is the force in the bottom tube of the tower.

P is the force in the pier.

T is the force in the leg of the tower.

At the top of the tower, to make the vertical forces balance, we have

C cos(A) = T, that is, C = T/cos(A).

For various angles A, we can work out the ratio C / T.

A = 60     C / T = 2.00

A = 65     C / T = 2.37

A = 70     C / T = 2.92

A = 75     C / T = 3.86

As the chords become more nearly horizontal, the forces in them increase rapidly. This is one reason why beams and cantilevers cannot be made very thin.

Using the sine of angle A, you can also work out the ratio of C and B, by balancing the horizontal forces.

ForthCentral.jpg (212874 bytes)Next we will look at the balance of the forces in the Forth bridge. The first picture shows the central tower and cantilevers, with a railway train on the right hand side, partly on the cantilever and partly on the suspended span. Maintenance work is in progress on the left hand suspended span. To help with calculations, the next picture has been reduced and labelled.

ForthCentralLabelled.jpg (64246 bytes)The values we need for the calculation are as follows.

C = weight of tower and two cantilevers

S = weight of suspended span

T = weight of train, assumed to act at a point

L = length of cantilever

W = width of tower

In the condition where the tower is about to rotate about the pivot, we can write down values for all the moments as follows.

Clockwise

TL + 0.5SL

Anticlockwise

0.5CW + 0.5S(L+W)

And we must equate these as follows.

TL + 0.5SL = 0.5CW + S(L+W)

0.5CW = TL + 0.5SL – S(L+W)

0.5CW = TL + S(0.5L-0.5W-0.5L)

CW = 2TL – SW

If CW is less than this value, the system will rotate. The width W of this central tower is much larger than the widths of the other two towers. The deficiency in W for those towers is compensated by massive weights that are hidden in the piers at the ends of the outer cantilevers.

Some people say that the Forth bridge was over-engineered, as a result of the collapse of the Tay bridge. We could equally well ask these people what they would have built, given that the size of the gap to be spanned and the state of knowledge and materials at the time, especially as steel was relatively new. A counter example is the de Havilland Comet, which was not over-engineered, though it explored new territory in terms of speed and altitude; it succumbed catastrophically to metal fatigue. After the disasters, no doubt some people were saying that it should have been engineered more sturdily. The reality is that when you commence a project, you have only these sources of knowledge –

     Histories of previous projects, both failed and successful,

     Current knowledge of structures and materials,

     The laws of physics.

To these you can add –

     New knowledge gained by research and testing,

     New ideas gained by creative imagination.

Sometimes, in spite of all our efforts, things go wrong. The designers of the Millennium bridge in London could not have foreseen a mode of oscillation that had not to their knowledge been seen before. They knew about vertical and torsional oscillations, but not the swaying induced by pedestrians, and especially not the falling into to step of pedestrians, induced by the oscillations.

The Tacoma Narrows bridge was, in a sense, a part of a logical progression in boldness of design: the problem there was that a threshold was crossed in terms of aerodynamic forces. The idea that you can go on changing things in a given direction is insidious when all goes well: it is only when disaster strikes that you realise that you had continued to change things, without continuing to test them adequately.  Testing in itself is not enough: you have to test for all possible contingencies, and if there is something you don’t know about, you won’t do the test.

It is even possible to believe that things will work out because you want this badly enough, but king Knut pointed up this fallacy a long time ago to convince his courtiers that he could not do the impossible  . . .

ForthCentralTipped.jpg (56285 bytes)This picture shows the condition that is avoided, by a large margin, by the actual value of CW, aided, of course, by the strength and rigidity of the bridge.

Here is one of the two 350 foot (107 m) suspended spans, which are substantial trusses in their own right, though, as we shall see later, they are small relative to the bridge. You can see the rather sudden taper of the lower chords of the cantilevers towards the ends. Tubes are very efficient, but they presented problems in design and construction, especially where they had to be attached to other members with large forces being transferred.

QuebecLiftS.jpg (55278 bytes)Building the suspended spans can be done in two ways: you can build the span independently, and then float it out and lift it into place, as was done with the Quebec bridge. During this process, a casting failed, letting the span fall into the water, killing eleven men.  The mocked-up picture shows how the lift was done.

ForthBuildS.jpg (51276 bytes)The other way is to build the halves of the span out rigidly from the cantilever arms. When the span is complete, the rigid connections are released, and the span simply rests on the arms. The mock-up shows the situation. There is a subtle difference between the two methods. During the lifting process, each arm supports on half the weight of the suspended span at its extremity, but in the in-situ method, the weight of each incomplete half acts its centre of gravity, which is outside the arm. When the connection is released, the weight reverts to acting at the end of the arm. The difference in distance was probably about 95 feet (28 m), which for an effective mass of 410 tons is quite significant. The stresses in the suspended span are quite different before and after the release, so you cannot simply pull out some pins. A lot of energy has to be carefully released. This is the case whenever the configuration of a structure changes on completion, for example, when an arch is closed after being built as two cantilevers.

One of the problems with many bridges is that the deck does not conform to the structural part of the bridge. In a suspension bridge it hangs below the main cable: in a steel arch it may hang below or be supported above the arch, or it may even do both. In a cantilever bridge we again have to find a means of fitting a deck, unless, as in the Jacques Cartier bridge and the Carquinez Strait bridge, the lower chords are nearly horizontal. In the Forth bridge, the railway tracks are carried by a bridge within the bridge, which does not actually conform comfortably at all points to the main structure.

ForthApproachS.jpg (146320 bytes)Probably the least noticed parts of the bridge after the inner bridge are the approach viaducts. Look at the subtle shapes of the piers and you will see that care was taken even over this relatively minor area. Remember, though, that this viaduct passes near and over inhabited areas. Integrating the parts of a structure into an aesthetically reasonable whole is not always easy. Approach spans are often of a completely different type to main spans: this can apply equally to small footbridges as to large railway and road bridges. The problems may in fact be harder to solve in smaller examples, because all the parts are so easily visible together.  

In a very large structure, the eye can take in only parts of the system, making differences in appearance easier to assimilate. You see this well in a cathedral such as the one in Gloucester, which was built over a long period in a variety of styles. Only where the styles meet are we made aware that there were problems, and we can see how they were more or less solved. When structures are as old as that, people are often willing to accept as "quaint" or "charming", things that they would find unacceptable if built now.

Geelong sewerage bridge

SBridge.jpg (129849 bytes)SBridge2.jpg (127400 bytes)This is a very unusual concrete cantilever bridge, the Geelong sewerage aqueduct, in Australia. The pictures are shown here by kind permission of Stewart Beveridge. The aqueduct is continuous, of necessity, which makes this bridge very unusual, as almost all cantilever bridges carry suspended spans which are supported at their ends by attachments that allow rotation. Another unusual feature is the use of a rather complicated design, reminiscent of the Forth railway bridge, on a small scale. Why do you think the engineers used this structure, rather than going for a simple series of trestles? One important consideration is that the pipe must not be allowed to bend very much, in order to prevent leakage. Would this affect the choice of structure?

Quebec Bridge

QuebecInner.jpg (259346 bytes)QuebecSide.jpg (105729 bytes)These two pictures show the cantilever bridge in Quebec.  Because of the great size of the bridge, a large proportion of the members are trusses, some of them substantial structures in their own right.  The central truss is a bridge in its own right. Although it appears to be continuous with the cantilevers, this is an illusion fostered by short top members which are structurally not really needed. The pictures are about forty years old, and the colours have changed badly. No more cantilever bridges were built on this gigantic scale.

The Quebec bridge suffered two catastrophes during construction. In the first one, a lower chord of the south cantilever began to buckle, and it fell into the river, with the loss of eighty-two men, who had not been withdrawn when the ominous signs were seen. It is possible that the details of the design had been extrapolated from successful smaller examples that had been successful. The new design was much heavier and stronger, but during the raising of the suspended span, something broke, and the span, carrying eleven men, fell into the river.

For comparison –

Forth bridge – main span 1700 feet – suspended span 350 feet

Quebec bridge – main span 1800 feet – suspended span 640 feet.

The suspended span of the Quebec bridge weights 5200 tons: remember that its supports are 580 feet from the feet of the cantilevers. Compare this with the small balsa trusses that are entered into competitions: a load : weight ratio of over 2000:1 has been achieved. It’s all a matter of scale. As another page shows, there is a limit to bridge spans at which they can only just hold themselves up, with nothing in hand for a load.

For every structure that you see, you can ask at least one question. Here is a question. How do designers work out what fraction of the span is to be filled by the suspended span? Two examples have already been given. Here, in outline, are five possible configurations, from no suspended span at all to no cantilevers at all. The first design is very rare: the Queensborough bridge being the most well-known.

Here is a table showing data for some examples of steel truss cantilevers, giving the following lengths –

Main span   cantilever reach   suspended span.

The final numbers represent the fraction of the main span occupied by the suspended span.

1800   580   640   0.356   Quebec

1710   680   350   0.204   Forth

1644                              Commodore Barry

1500   468   564   0.376   Howrah

1180   590   000   0.000   Queensborough

1098   332   433   0.394   Carquinez Strait

1095   378   358   0.345   Jacques Cartier

0469   234   000   0.000   Middlesbrough transporter

The Firth of Forth railway bridge and the Queensborough bridge are apparently exceptional. The data are shown graphically below. If you want a simple number to remember, most of the ratios are not far from 3/8 or 0.375.

We could add to this list a number of long truss spans, counting them as cantilever bridges with cantilevers of zero length. The Structurae web-site includes a long list of truss bridges. From this, you can find out whether the spans listed above are typical in length for truss spans in general.

As well as the difference in the suspended spans, the Forth bridge and the Quebec bridge have another obvious difference: the Quebec bridge has straight lower chords, while the Forth bridge has segments that form part of a huge polygon. Is it possible that the collapse of the first Quebec bridge, which had curved lower chords, had some influence on the new designers? The two differences may not be entirely unrelated – had the Forth bridge employed straight lower chords, the width for navigation of the tallest ships would have been much less. You might think 350 feet to be adequate, but with strong winds and tidal flows, you cannot be too careful when piloting a great ship.

For spans of less than a certain length, the complication of a cantilever is uneconomic: for spans of greater than a certain other length, a continuous truss is impossible. Can you find out what these two lengths are?

Here is another diagram, comparing bridges with much shorter spans than those in the previous diagram. You might think that with shorter spans there would be fewer constraints on dimensions.

The purple square represents a steel truss bridge, while the five green triangles represent steel plate girder bridges. The six red diamonds represent concrete road bridges. For the concrete bridges you can almost imagine a trend, shown by the black points, leading to a value of 1.0 for zero span, in other words, as the spans get shorter, the cantilever arms shrink faster. In practice, of course, for very short spans the complication of cantilevers may not be worthwhile. These few data are of course insufficient to do more than suggest the possibility of a trend. One of the three blue diamonds representing concrete footbridges, does not come near the trend of the road bridges. This is not surprising, since the lightness of live loads on footbridges leaves more scope for the designer than in almost any other type of bridge.

The three comparative diagrams above, along with others in this web-site. suggest that the division between the standard types of bridges are not completely rigid. Nevertheless, the types are distinct, and they remain so, because many of the intermediate designs, even if possible, are simply not practicable or economic. On the other hand, many designers, from Brunel to Calatrava, have explored bridge design with imagination, and have produced unusual solutions to problems. The art of bridge building is like any other sort of art – there is room for many kinds of people. In the 19th century, the names of Brunel, Locke and Stevenson represent rather different approaches to engineering. These names also remind us that historical fame is not always a good guide.

Before looking at some other bridges, how about a few charts. The next pictures show a uniform beam, such as an I-beam, the turning moment caused by each part of the beam, and the total moment at each point caused by all the parts outside that point.

The forces in the beam will be proportional to the values in the last graph. Now this is not very efficient, because the beam has equal thickness and strength throughout, though in fact the required force varies. In the next example, the thickness of I-beam varies along its length. (The diagram is exaggerated). You can see this construction in many old plate girder bridges.  We ignore the weight of the vertical web in these calculations.

Better still, we can vary the depth of the girder, and in the last graph we see the effect on the forces in the top and bottom of the I-beam.

Note that the vertical scales in these graphs are not all the same, so only the shapes are important. These calculations are grossly oversimplified, but there is little point in going into great detail for this purpose. As the depth of the cantilever has been increased about 4.5 times at the root, the forces are reduced by the same factor, as in the next graph, which compares the forces in the parallel cantilever and the deep cantilever.

The shapes of actual bridges differ considerably from those considered here, because we ignored the presence of the suspended span and of live loads. Those are two reasons why the chords of the Quebec bridge and the Forth railway bridge do not taper as much as in our example.

2004PoundSS.jpg (103301 bytes)This coin reminds us that things do not scale proportionally. Just as large structures are not like small ones, large pictures are not like small ones. The skill of the metalworker is more than enough to allow the creation of exquisitely fine detail, which would be perfectly suitable for an artistic miniature, but not for a coin that is treated roughly, so that fine detail would not last long. The picture has to be clear enough to be recognisable without close inspection, another reason to avoid fine detail. It could be argued that a complex bridge is not a suitable subject for a coin.

  

We return now to looking at actual bridges.

 

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More notes about stresses in cantilevers

The diagram below represents a rectangular beam which is balanced on a pivot at its centre, so that each half is a cantilever.

The two diagrams below represent the distribution of shear forces and bending forces along the structure. The discontinuity in the shear graph is the result of the vertical force at the pivot. To understand why the shear changes sign at the centre, imagine a vertical cut suddenly being made at any point. The part of the system that is furthest from the pivot will accelerate downwards. Since in reality, with no cut, there is no acceleration, there must be forces to prevent this. We can see that to the right of the pivot the relative motion of the parts will be clockwise, while to the left it will be anti-clockwise. These directions are distinguished by giving them opposite signs. If the cut is nearer the end, the weight of material that has to be held by the shear forces is less: this is way the shear forces fade away uniformly.

The next two diagrams show the distribution of these forces within the structure.

If we ignore live loads it is clear that with weaker forces towards the ends, less material is needed to resist them. This is the reason that so many cantilevers are tapered. The change of shape in fact changes the force distribution, and exaggerates the variation.

Another way to illustrate the stresses is by using three dimensional graphs like those below, where the sideways displacement of the drawing represents the magnitude of the stress. The upper picture represents shear, and the lower represents bending. The discontinuity is the result of the action of the central support. None of these pictures is of any use when we need to look at the stresses in three dimensional objects. In those cases we either need a mathematical expression or a matrix of numbers.

forthcentral.jpg (212874 bytes)The shape of the Forth railway bridge reflect these force distributions quite well, if we remember that the top chord is in tension, and the bottom chord is in compression. Not only is the overall shape tapered, but the main members taper as well. In any trussed cantilever, there are no members in shear: what happens is that the shear forces in the solid structure are represented in the truss by the forces in the sloping struts and ties. If the top and bottom chords were joined only by vertical members, the structure would tend to sag. In a sense, the purpose of triangulation is to prevent change of shape, which in a solid object is associated with shear.

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